Design of a SCADA-Based Control System for Hybrid Power Generation Integrating a Screw Turbine and Solar Panels
DOI:
https://doi.org/10.56127/ijst.v5i2.2894Keywords:
Archimedes Screw Turbine, hybrid renewable energy system, photovoltaic, programmable logic controller, supervisory control and data acquisitionAbstract
The increasing demand for sustainable electricity requires hybrid renewable energy systems capable of improving power supply reliability and operational supervision under variable energy-source conditions. Purpose: This study aims to design and implement a laboratory-scale hybrid renewable energy control system integrating an Archimedes screw turbine and a photovoltaic system with PLC-based control and SCADA monitoring. Methodology: An experimental design and implementation approach was employed by integrating renewable energy generation, battery storage, electrical measurement devices, an industrial PLC, HMI, and cloud-based SCADA platform. Electrical voltage, current, power, energy, battery condition, and load status were acquired during laboratory testing and evaluated based on the functionality of monitoring, data logging, trend visualization, alarm notification, battery protection, and load control. Findings: The developed system successfully integrated renewable energy generation and industrial automation into a unified supervisory platform. The PLC continuously acquired electrical parameters, executed battery protection and load-switching logic, and communicated with the HMI and SCADA system. Real-time monitoring, historical data recording, graphical trend visualization, alarm notification, and remote load control operated successfully during experimental testing. Implications: The proposed architecture provides a practical platform for renewable energy monitoring, industrial automation education, and further development of automatic energy management and predictive supervision systems. Originality: Unlike previous studies that primarily focus on photovoltaic performance, Archimedes screw turbine optimization, or SCADA architecture separately, this study integrates photovoltaic generation, an Archimedes screw turbine, battery storage, industrial PLC control, HMI visualization, and cloud-based SCADA monitoring within a single laboratory-scale hybrid renewable energy platform.
References
Abbas, Z., Waqas, M., Khan, S. S., Khatoon, R., Larkin, S., & Zhao, L. (2024). Numerical and experimental investigation of an Archimedes screw turbine for open channel water flow application. Energy Science & Engineering, 12(4), 1317-1336. https://doi.org/10.1002/ese3.1649
Aghenta, L. O., & Iqbal, M. T. (2020). Design and implementation of a low-cost, open source IoT-based SCADA system using ESP32 with OLED, ThingsBoard and MQTT protocol. AIMS Electronics and Electrical Engineering, 4(1), 57-86. https://doi.org/10.3934/ElectrEng.2020.1.57
Ahmed, S., Ali, A., Ahmed Ansari, J., Abdul Qadir, S., & Kumar, L. (2025). A comprehensive review of solar photovoltaic systems: Scope, technologies, applications, progress, challenges, and recommendations. IEEE Access, 13, 69723-69750. https://doi.org/10.1109/ACCESS.2025.3558539
Erinofiardi, E., Koirala, R., Shiwakoti, N., & Date, A. (2022). Sustainable power generation using Archimedean screw turbine: Influence of blade number on flow and performance. Sustainability, 14(23), 15948. https://doi.org/10.3390/su142315948
Giedraitytė, A., Rimkevičius, S., Marčiukaitis, M., Radziukynas, V., & Bakas, R. (2025). Hybrid renewable energy systems—A review of optimization approaches and future challenges. Applied Sciences, 15(4), 1744. https://doi.org/10.3390/app15041744
Herez, A., Jaber, H., El Hage, H., Lemenand, T., Ramadan, M., & Khaled, M. (2023). A review on the classifications and applications of solar photovoltaic technology. AIMS Energy, 11(6), 1102-1130. https://doi.org/10.3934/energy.2023051
Iturralde Carrera, L. A., Garcia-Barajas, M. G., Constantino-Robles, C. D., Álvarez-Alvarado, J. M., Castillo-Alvarez, Y., & Rodríguez-Reséndiz, J. (2025). Efficiency and sustainability in solar photovoltaic systems: A review of key factors and innovative technologies. Eng, 6(3), 50. https://doi.org/10.3390/eng6030050
Kermani, M., Adelmanesh, B., Shirdare, E., Sima, C. A., Carnì, D. L., & Martirano, L. (2021). Intelligent energy management based on SCADA system in a real microgrid for smart building applications. Renewable Energy, 171, 1115-1127. https://doi.org/10.1016/j.renene.2021.03.008
Khan, A. A., Minai, A. F., Pachauri, R. K., & Malik, H. (2022). Optimal sizing, control, and management strategies for hybrid renewable energy systems: A comprehensive review. Energies, 15(17), 6249. https://doi.org/10.3390/en15176249
León Gómez, J. C., De León Aldaco, S. E., & Aguayo Alquicira, J. (2023). A review of hybrid renewable energy systems: Architectures, battery systems, and optimization techniques. Eng, 4(2), 1446-1467. https://doi.org/10.3390/eng4020084
Mohedano-Castillo, M. F., Díaz-Delgado, C., López-Rebollar, B. M., Salinas-Tapia, H., Posadas-Bejarano, A., & Rojas Valdez, D. (2025). Micro-hydropower generation using an Archimedes screw: Parametric performance analysis with CFD. Fluids, 10(10), 264. https://doi.org/10.3390/fluids10100264
Omidi, S. A., Baig, M. J. A., & Iqbal, M. T. (2023). Design and implementation of Node-RED based open-source SCADA architecture for a hybrid power system. Energies, 16(5), 2092. https://doi.org/10.3390/en16052092
Qays, M. O., Ahmed, M. M., Mahmud, M. A. P., Abu-Siada, A., Muyeen, S. M., Hossain, M. L., Yasmin, F., & Rahman, M. M. (2022). Monitoring of renewable energy systems by IoT-aided SCADA system. Energy Science & Engineering, 10(6), 1874-1885. https://doi.org/10.1002/ese3.1130
Saroinsong, T., Mekel, A. N., Gede, I., & Atmaja, P. (2023). SCADA Implementation in Microhydro Power Plant Control and Monitoring Systems of Screw Turbine Type. 19(6), 332-336. https://doi.org/10.59018/032449
Simmons, S., Dellinger, G., & Lubitz, W. D. (2023). Effects of parameter scaling on Archimedes screw generator performance. Energies, 16(21), 7331. https://doi.org/10.3390/en16217331
Sołowiej, P., & Łapiński, K. (2025). Recent progress in research on the design and use of an Archimedes screw turbine: A review. Sustainability, 17(1), 201. https://doi.org/10.3390/su17010201
Downloads
Published
How to Cite
Issue
Section
Citation Check
License
Copyright (c) 2026 Jonah Alfred Mekel, Franklin Bawano, Alfred Noufie Mekel, Tineke Saroinsong

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.













